Enhancing Pharmaceutical Production with Process Automation

A leading pharmaceutical company sought to automate its production processes to ensure compliance, improve efficiency, and reduce errors in drug manufacturing. Their existing system depended on manual tracking and batch processing, leading to inconsistencies and regulatory challenges.

Challenges Faced

• Manual batch processing resulted in inefficiencies and errors.
• Compliance issues due to lack of real-time data tracking.
• High production costs due to waste and rework.

Implementation

Symbiotic Automation implemented a fully automated process control system, integrating SCADA, PLCs, and real-time monitoring dashboards to optimize pharmaceutical manufacturing.

Key Implementations

• SCADA System Integration – Enabled real-time monitoring and process control.
• Automated Batch Processing – Reduced human error and improved consistency.
• Regulatory Compliance Automation – Ensured adherence to industry standards.
• AI-Based Predictive Maintenance – Minimized downtime and enhanced reliability.

Outcomes & Benefits

• 35% improvement in production efficiency with automated workflows.
• Reduction in errors and regulatory risks through real-time compliance tracking.
• Lower operational costs by reducing waste and manual interventions.
• Improved scalability to support future expansions.

Future Scope

The company is now exploring AI-driven analytics and cloud-based automation for further process optimi